Steel & stained glass for Jason Middlebrook

photo 2Welding and grinding continues…

photo 4Richard has added reinforcing brackets at intervals around the perimeter of the armature according to the drawing to strengthen the whole armature and create a structure to support the bark of the plank.

Armature for stained glass plank; Jason Middlebrook and Debora CoombsNext, the bars, or “ferramenta” in stained glass lingo, which separate the painted glass panes. All have been cut and welded precisely according to Jason’s drawing.
photo 3The armature is complete.

photo 2

Next, I began wrapping every inch of steel with copper foil. See the ribbon-like perimeter with it’s reinforcing brackets.

photo 5I used 1/.4″ thick glass cut with an irregular chamfered edge to represent the outer cambium layer of the plank (between bark and wood). I wanted this to be flush with the surface of the glass panes. Concertina-like strips of bronze fill cavities in the armature to support the bark.

photo 5This was the first experimental section of the perimeter, copper-clad and sculpted with solder to resemble tree bark.

And here’s the glasscutting almost complete. I was engrossed and didn’t take photos…

photo 1-2..but Richard took a shot of me making the very last template.

photo 5-1Each pane was cut very precisely from a rubbing made from the armature.

Jason was excited to see the glass laid out over his drawing when he arrived on Thursday to start cutting masks for the sandblasting. Each pane was then sandblasted to create an incised area that was painted and kiln-fired with black glass stainers enamel.

photo 2-1Here’s the glass, laid over the cartoon. Today I’ve been glasspainting…. more photos to follow!

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2 thoughts on “Steel & stained glass for Jason Middlebrook

  1. Pingback: Open Studio Friday, Sept 5th 4-6pm | Inside the stained glass studio

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